Guide · 4 min read

From Gerber Files to an Assembled Board: What Each Shop Needs

A circuit board takes two steps: fabrication makes the bare board from Gerber files, and assembly places the parts from a bill of materials. Here is what to send each shop.

Step one: fabrication

A fabrication shop makes the bare board. It needs Gerber files, one for each copper, mask, and silkscreen layer, plus a drill file. The layer count, board size, thickness, and surface finish set the price.

Check the shop's limits before you design: minimum trace width, minimum hole size, and the layer count it can make.

Step two: assembly

An assembly shop places and solders the parts. It needs the Gerbers, a bill of materials as a CSV, and a placement file that gives each part's position and rotation.

Machines place most parts and an oven solders them. Parts the machines cannot place are fitted by hand.

What usually goes wrong

Shortages: a part may be out of stock or have a long lead time. Check availability before the run triggers.

Fine-pitch parts: tiny packages need tighter process control and cost more to assemble and inspect.

Counterfeit parts: buy from known sources and keep a trace for every board.

In a 01 chain

Fabrication and assembly are two nodes in the chain. The fabricated board ships to the assembler, and the assembled board ships to final assembly and test. Each board carries a serial code that is scanned at every step.

Ready to build without capital?

Publish a design. Let the waitlist fund the run.